W4ZT Tube Tester
Tester completed on February 12, 2006. Latest update to this page was on November 14, 2006
I designed this tester to use for testing GS-35B tubes. I used it to initially run tests on five of my own GS-35B tubes. They are the first five listed in the chart below. Subsequent listings are tubes from various sources that I have tested. I have now expanded the capability of the tester to include testing of the YC-156, YC-179 and 3CPX5000A7.

GS-35B Tube Testing Results
The results shown below list the bias required to give the plate current listed on the top line for each of the tubes.
Ep
2700
2575
2475
2375
2300
2225
2150
2100
2025
(3000 @ 0mA)
Tube
Ip
60
100
150
200
250
300
350
400
450
Comments
060212-1
29.6
24.5
20.2
16.7
14.0
11.6
9.6
7.6
5.7
GN
060212-2
28.8
24.2
20.1
17.0
14.4
12.2
9.9
7.9
6.0
GN
060212-3
29.6
24.8
20.6
17.3
14.5
12.1
9.9
8.0
6.2
ROSE
060212-4
29.6
25.0
20.6
17.3
14.6
12.2
10.0
8.0
6.2

LtBL

060212-5
29.7
24.6
20.3
16.9
13.7
11.8
9.6
7.6
5.7
GN
060218-1
45.1
39.1
33.4
29.4
25.8
23.1
20.0
17.0
15.5
used PURPLE
060218-2
36.4
29.9
24.9
21.2
17.7
15.3
12.8
10.0
8.1
used PURPLE
060218-3
30.7
24.7
20.3
17.2
14.2
12.0
10.3
7.9
6.0
BL
060318-1
29.1
24.3
20.2
17.0
14.2
11.8
9.7
7.8
6.2
LtBL
060318-2
28.0
23.4
19.5
16.4
13.7
11.5
9.3
7.5
5.9
LtBL
060320-1
26.1
21.8
17.8
14.8
12.1
9.8
8.1
5.7
3.9
BL
 
 
 
Some GI-7B Test Data
 

This is a close up picture of the tester front panel.
The lettering is NOT on the unit but added here to give you an idea of the controlls, meters and switches

(click on the small pictures to see a larger picture in another browser window)

1
Mod to Microwave Transformer HV

2
DVMs - Top measures Filament #2 ACV, Bottom Beasures both Filament #1 DCV and Bias

3
Powerstat controls Filament #2 ACV, 0 to 16 Volts

4
Plate voltage no load

5
HV on, 47.1 VDC cutoff Bias

6
60 mA Ip, 29.7 VDC Bias

7
240 mA Ip, 14.1 VDC Bias

8
Rear View
9
Left view showing the microwave transformer, filter caps, diode and filter board, HV meter multiplier board (on top). Click here for details on the HV Board.

10
Bottom view. Socket top, Fil Xfmr #2 Center (Ebay item), Fil Supply #1 Right, Step start bottom

11
This is a bottom view of the socket with finger stock I made special for this project. Bias board is upper left

12
This is my bias board with slight mods for this application. It uses the common circuit built around the TL431A.

13
Output of wall warts goes to zeners and filter caps to power DVMs at 5V each.

14
Ip and Ig meter calibration ten turn trim pots.

15
Cutoff bias resistor and shunts for Ip and Ig. Also underside of Banana Jacks for Fil #2 and ground.

16
Back panel switching

17
Fil #1 12.6V switching supply from hamfest.

18
Fil and HV power switching

19
Two wall warts to power the DVMs and below that is the step start circuit

20
Power input and fusing

21
Rear panel AC input and primary fuses

22
Rear view showing the blower. This one is too noisy for an amp but great for this project.

23
Back of digital meters. These came from Marlin P Jones.

24
I built this special socket. Unlike the socket I sell which firmly clamps the grid to the plate, this socket uses finger stock so I can plug a tube in.

25
Glitch resistor and filter caps. The mount for the capacitors was changed in the following pictures.


26
Microwave transformer. The voltage sags under load but it is much lighter than anything else. Magnetic shunts are removed.

27
Top view showing the socket, the banana jacks for extending filament and ground connections to different tube adapters, meters and high voltage supply.

28
The capacitors and diode bank are fastened to the chassis with a new Polycarbonate plate that I cut and milled slots in to allow for zip ties to wrap around it.

29
Closeup of the milled slot.

30
A small drop of silicone sealant is put under the end of each capacitor to keep them from sliding around.

31
Ties are arranged so the large end doesn't protrude below the mounting plate.

32
Another view of the mount.

33
Test adapter for the YC-156, YC-179 and 3CPX5000A7.

34
Test adapter on the tube tester with the chimney removed. The chimney was made from a plumbing drain and turned on the lathe.

35
Closeup of the adapter showing sub chassis where the tube grid ring is fastened.

36
Another view of the adapter.

37
Test adapter for the GI-7B.

38
Test adapter for the GI-7B shown in place on the tester. You can see part of a Teflon chimney in the lower right corner..
.
.
All content © 2006 W4ZT
Images and content may not be used without written permission.

Say you want to build one of these? Or you want to buy mine? Better look at this list first:
New Microwave oven transformer
$65.00
10 - 560uf, 400V caps
30.00
24 - 3 amp 1000 PIV diodes
12.00
2 - circuit boards
20.00
50 - 10K, 2W MOF resistors
25.00
3 - 2K trimpots
6.00
1 - 10K 10 turn pot
6.00
2 - 1mA, 5" New analog meters
40.00
2 - New Digital panel meters
25.00
1 - 15V, 20A, Used transformer
30.00
1 - 12V, Used switching power supply
25.00
1 - 24V, Used 2A transformer
10.00
1 - 24V Contactor Relay for step start
8.00
1 - W4ZT Bias board
25.00
1 - Special GS-35B plug in socket
225.00
1 - Bud 17"x10"x4" chassis
45.00
1 - Chassis bottom plate
20.00
1 - 1/8" thick front panel, undrilled, unfinished
32.00
6 - Switches
15.00
1 - Used Variac
65.00
2 - Handles
10.00
1 - Blower
60.00
5 - Terminal strips
5.00
HV wire
2.00
2 - Fuse holders
5.00
1 - Electrical connector
4.50
Misc Hardware including screws, nuts, washers, heat shrink, 1/4 W resistors, knobs, etc.
15.00
3 - Banana test jacks
10.00
1 - 25 Ohm, 50 Watt resistor
8.50
1 - Line cord
4.50
2 - Wall warts
9.00
4 - Electrolytic caps
2.00
4 - Power resistors
5.00
2 - Zener diodes
2.50
Plexiglass
8.00

Parts Subtotal
$920.00
Labor - 24 hours @ $65.00/hr
1,560.00

Total
$2,480.00
Still want to build or buy?

 


 

 

 

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